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Hul . 30, 2025 03:40 Back to list

Stainless Steel Sanitary Butterfly Valve for Hygienic Flow Control



As the fluid control and process automation sectors continue to innovate, the demand for stainless steel sanitary butterfly valve solutions has surged. Their inherent balance of strength, corrosion resistance, and hygiene makes them the gold standard for industries ranging from pharmaceuticals and food processing to petrochemicals and water treatment. This article dives deep into the sector’s trends, technology and product comparisons—centered on the Long Neck Wafer Type Model 25 Butterfly Valve—to help you make data-driven, informed decisions.

1. Industry Trends: The Rise of Stainless Steel Sanitary Butterfly Valve Solutions

  • Growth Rate: The global sanitary valve market CAGR is projected at 5.4% (2024-2030), with stainless steel butterfly valves leading segmental demand.[1]
  • Material Preference: Over 80% of new installations in beverage & biotech sectors favor SS 304/SS 316L valves due to FDA and ISO 9001/ISO 5211 compliance.
  • Key Verticals: Food & Beverage, Pharmaceutical, Water Treatment, Chemical, Metallurgy.
  • Technology Shifts: Adoption of flanged butterfly valve interfaces and automation-friendly actuator mounts (per ANSI/ASME standards) rising rapidly.

2. Technical Parameters & Product Comparison

The stainless steel sanitary butterfly valve family includes a variety of configurations: wafer, flanged, lugged, welded, and PVDF-lined for aggressive environments. Their performance is dictated by technical factors—let’s compare the major ones:

Table 1: Key Technical Parameters of Stainless Steel Sanitary Butterfly Valves
Type Material Standard Size Range Pressure Rating Sealing Automation Certifications
Sanitary Wafer SS 304/316L ISO 5211, DIN, 3A DN25–DN400 PN10/PN16 EPDM, PTFE Manual/Electric/Pneumatic FDA, CE, 3A
Flanged Butterfly SS 304/CF8 ANSI, JIS DN50–DN1200 PN10–PN25 RTFE, FKM Manual/Electric/Pneumatic CE, ISO, API
PVDF-Lined Butterfly PVDF/SS304 core ISO, DIN DN40–DN300 PN10 PVDF Manual/Electric FDA
Stainless Steel Sanitary Butterfly Valve for Hygienic Flow Control
Figure 1: Classic wafer type stainless steel sanitary butterfly valve (Source: Hongda Valve)

3. Product Focus: Long Neck Wafer Type Model 25 Butterfly Valve

  • Product Name: Long Neck Wafer Type Model 25 Butterfly Valve
  • Product Link: View full specs
  • Valve Body Material: SS 304/316L (ASTM A351 certified)
  • Disc: Precision CNC-machined SS 316L
  • Seal Material: Food-grade EPDM, PTFE (FDA approved)
  • Connection Standard: Universal wafer fit (DIN, ANSI, JIS)
  • Working Pressure: PN16 (232 psi)
  • Temperature Range: -20°C to 180°C
Certifications: ISO 9001, ISO 5211, FDA, CE; Product traceability ensured through each batch.
Stainless Steel Sanitary Butterfly Valve for Hygienic Flow Control
Figure 2: Long Neck Wafer Type Model 25 shown with flanged interface variant
Application Highlights: Superior for high-cycle, hygienic processes in breweries, dairies, biopharma, and municipal water systems due to low torque, anti-corrosive build & cleanability.

4. Manufacturing Process of Stainless Steel Sanitary Butterfly Valve

  1. Material Selection: SS 304/316L billets sourced (ISO/EN 10088 certified)
  2. Body Casting: Precision lost-wax or sand casting
  3. Disc Forging & CNC Machining: Ensures high dimensional accuracy and smooth sealing surface
  4. Stem Machining: Hardened SS for wear resistance, laser-marked for traceability
  5. Assembly: EPDM/PTFE seals inserted; all-wetted components ultrasonically cleaned
  6. Pressure & Leakage Testing: 100% of units hydrostatically tested up to 1.5x rated PN (per ISO 5208 & EN 12266)
  7. Surface Finish: Polished to Ra ≤ 0.8 μm for sanitary applications
  8. Packaging: Vacuum-sealed bags to prevent contamination
Process Visualization:
SS Selection Casting/Forging CNC Machining Assembly QC Testing & Leak Test Ultrasonic Clean Packaging
For video walkthrough, click here.
Each valve batch is traceable and fully documented as per EN 10204 3.1.

5. Parameter & Price Comparison

Market Comparison Table:
Model Material Price Range Life Span (cycles) Design Std.
Long Neck Wafer Model 25 (Hongda) SS 304/316L $49 – $180 100,000+ ISO, DIN, ANSI
PVDF Butterfly Valve PVDF/SS core $69 – $250 60,000 – 90,000 ISO, FDA
Generic SS 304 Flanged SS 304 (cast) $30 – $140 60,000 – 80,000 ANSI, API
SS 316L Sanitary SS 316L $58 – $225 90,000 – 110,000 3A, ISO
Figure 3: Price share of major butterfly valve types
Figure 4: Life cycle comparison (valve actuations, MTBF estimates)

6. Manufacturer Review & Customization Options

Major global players include Hongda Valve, Alfa Laval, Kitz, APV, and KSB. Hongda Valve provides unique advantages for stainless steel sanitary butterfly valve buyers:

  • Stringent raw material traceability with EN/ASTM/material certificates
  • Both standard and customized flange drilling (ANSI, DIN, JIS, SABS)
  • Options: disc materials in SS 316L, 2205, Hastelloy; body in CF8M, PVDF lining
  • Actuation: lever, gear, pneumatic, electric with feedback (per ISO 5211)
  • Robust QA: Each valve batch inspected under ISO 9001, EN 12266 and FDA food safety guidelines
  • Responsive OEM/ODM engineering for special requirements—jacketed, anti-sulfur, automation integrable
Hongda’s valves are used by top-tier breweries and regional water authorities in Europe & SE Asia, proving both product reliability and support capabilities.

7. Customization & Engineering Service Packages

Available customizations for Long Neck Wafer Type Model 25 Butterfly Valve:
  • Sizing: DN25 to DN600, special face-to-face lengths possible
  • Material Upgrades: Duplex, Super Austenitic, PVDF/PFA lining for corrosive media
  • Sealing Options: Metal-seated, Chem-resistant FKM, Silicone for high-temp
  • Automation: Direct mount pneumatic/electric actuators (Namur, ISO 5211 interfaces)
  • Surface Finish: Ra 0.4–1.2μm; mirror finish for critical food-grade use
  • Documentation: 3.1 MTC, FDA/CE/WRAS certificates, presetting/calibration service
Our engineering team will match valves to your system design, ensuring compliance with project specs and regulatory requirements.

8. Application Example & User Testimonials

Brewery Case Study (Germany, 2023):
“Replacing legacy iron valves with stainless steel sanitary butterfly valve systems slashed product loss by 98% during CIP cycles and doubled the average operating period before seal replacement." — Process Manager, BayBarrel Brauerei
Municipal Water (SE Asia):
Long Neck Model 25 valves have replaced aging rubber-seated models, reporting 0 leakage after 2 years, thanks to CNC-seated disc and resilient liner.
Customer Feedback:
  • “Far superior cleanability and lifespan than flanged iron valves; no rust contamination issues.”
  • “Quick actuator integration—our system was online in hours, not days.”
  • “ISO-certified. Supported with 3.1 material trace, perfect for pharma audit.”

9. Expert FAQ: Stainless Steel Sanitary Butterfly Valve

Q1: What is the recommended body material for food-grade sanitary valves?
A1: SS 304 or SS 316L are most recommended. SS 304 is cost-effective and widely accepted, while SS 316L excels in resisting chloride and acid corrosion—ideal for critical pharma and food lines.
Q2: What standards must a sanitary butterfly valve comply with for water and food safety?
A2: Key standards include ISO 5211 (mounting), FDA (food contact), EN 12266 (leakage test), 3A (dairy), and CE (EU requirements). Always request certificates!
Q3: How does an SS body butterfly valve compare with a PVDF butterfly valve?
A3: SS body valves are robust, higher pressure resistant, and long-lived; PVDF valves excel in aggressive acid/chemical systems but handle lower pressures and have higher price points.
Q4: What is the average SS butterfly valve price for DN100?
A4: For DN100 (4"), wafer/SS 304 types average $65–$120; SS 316L/EPDM seat or actuator-ready models reach $120–$180 (as of 2024, excl. shipping).
Q5: What is the typical service life and maintenance interval?
A5: Modern sanitary butterfly valves (e.g. Long Neck Model 25) have 100,000+ cycle life. For clean food/pharma, planned seat replacement every 2–3 years is standard.
Q6: What industries are best suited for this valve type?
A6: Food/beverage, brewing, biopharma, chemical transfer, water treatment, metallurgy, and pulp & paper, as their design minimizes dead space/crevice and resists contamination.
Q7: Do you provide documentation packages (MTC, FAT, traceability)?
A7: Yes, leading manufacturers provide 3.1 MTCs, EN 10204, full-pressure test records (FAT), FDA/CE, batch traceability, and compliance certificates depending on project.

10. Delivery, Quality Assurance & Customer Support

  • Lead Time: Standard models (DN25–DN200): 7–14 days; custom/OEM: 15–30 days.
  • Warranty: 24 months for SS body/disc, 12 months for soft seat liner (non-chemical).
  • Support: 24/7 online technical support, installation guidance, troubleshooting (video & onsite service available in 26 countries).
  • Certification & Documents: All valves supplied with material certs, pressure test report, and product passport per EN10204 & FDA/CE as applicable.
  • After-sales: Stocked spare parts, onsite repair support, and valve upgrade packages (automation retrofits, high-pressure seals).
Our PE/QA engineers are available for technical clarifications at all project phases.

11. Further Reading & Industry Authority

Content informed by industry data, customer case studies, and referenced standardization publications. For technical insights, see Eng-Tips Valve Engineering Forum.

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