Discover comprehensive insights into 3 butterfly valve dimensions and their critical role in modern piping solutions. Explore trends, technical parameters, production processes, and real-world applications—whether you’re sourcing from a leading 3 butterfly valve dimensions factory, evaluating suppliers, or comparing advanced lug style butterfly valves in 4-lug or 6-lug designs.
Industry Trends: The Evolution of 3 Butterfly Valve Designs
The butterfly valve market, projected to reach USD 13.7 billion by 2028 (MarketsandMarkets Report), is experiencing robust innovation, especially in compact sizes like 3-inch and 4-inch variants. The adoption of LUG TYPE BUTTERFLY VALVES—noted for their ease of installation and superior sealing under pressure—has become increasingly prevalent in sectors such as petrochemicals, metallurgy, water supply, and HVAC.
Table 1: 3 Butterfly Valve Dimensions – Standard Sizing & Key Parameters
Parameter |
3" Wafer Type |
3" Lug Type |
Description (Industry Standard) |
Face-to-Face Length (mm) |
64 |
64 |
EN558-1, ISO5752 |
Flange Compatibility |
ANSI 150/PN10/PN16 |
ANSI 150/PN10/PN16 |
Lug types allow dead-end service |
Bolt Hole Diameter (mm) |
19.1 |
19.1 |
6~8 holes, varies by standard |
Overall Height (mm) |
188 |
188 |
Handle/actuator excluded |
Valve Disc Diameter (mm) |
80 |
80 |
Full-bore design |
Pressure Rating |
PN10/16, Class 150 |
PN10/16, Class 150 |
Standard test pressure as per ISO 5208 |
Temperature Range (°C) |
-20~+200 |
-20~+200 |
Depends on seat material |
Material Options |
Cast iron, Ductile iron, SS |
Cast iron, Ductile iron, SS |
Body/disc customization available |
Typical Application |
General purpose, low pressure |
Critical isolation, dead-end |
HVAC, Water, Industrial |
Technical Advantages of LUG TYPE BUTTERFLY VALVE
LUG TYPE BUTTERFLY VALVE stands out for its robust mechanical structure and versatile usability. The unique lug design enables easy installation between two flanges and assures full tightness, even if one side of the pipeline is removed (dead-end service). Key technical enhancements include:
- Material Excellence: Body crafted from ductile iron or high-strength stainless steel; disc frequently in A351 CF8/CF8M for corrosion resistance; seat in resilient EPDM/PTFE/NBR, suitable for aggressive chemicals.
- Manufacturing Technology: Precision CNC machining for critical dimensions; shell & seat tested to API 598, ISO 5208, and EN 12266-1 leak-tightness standards.
- Service Life: Tested cycles & mechanical reliability; typical life expectancy exceeds 50,000 cycles before maintenance.
- Industry Certifications: Factory certified by ISO 9001:2015 and compliant with ANSI/ASME and DIN/EN standards.
- Size Versatility: Available from 2" to 48" (DN50 - DN1200), with 3 butterfly valve dimensions as a standard offering for precise flow control.
Raw Material
Quality alloys, cast iron
→
Casting & Forging
Valve body/disc pre-forming
→
CNC Machining
Precision seat/disc finish
→
Assembly
Disc, stem, seat integration
→
Quality Testing
API/ISO seat & shell test
→
Packing & Delivery
Secured, export-grade packaging
Manufacturing steps for
3 butterfly valve dimensions products. Each process follows ISO/ANSI standards for dimensional precision and functionality.
Application Scenarios & Advantages in Real-world Industries
- Petrochemical: Resilient seats withstand hydrocarbon trasport; reliable shut-off for emergency lines; ATEX-certified models for explosion-proof environments.
- Metallurgy: Used in water cooling lines, chemical dosing, and slurry management. Corrosion-resistant lug style butterfly valves support harsh process fluids.
- Municipal Water & Wastewater: Zero leakage (
- HVAC: Compact 3” valves offer tight control for chilled/hot water loops, reducing installation footprint.
- Fire Protection: UL/FM listed designs support critical fire mains; proven in global pump house installations.
Customer feedback from 3 butterfly valve dimensions supplier surveys (2023) shows a 96.2% satisfaction rate for product reliability and delivery traceability.
Product Specification Comparison: 3" vs 4-Lug & 6-Lug Styles
Table 2: Lug Style Butterfly Valve Comparison (3", 4-Lug, 6-Lug)
Feature |
3” Lug Type Butterfly Valve |
4 Lug Style Butterfly Valve |
6 Lug Style Butterfly Valve |
Mounting Holes |
8 |
4 |
6 |
PN/Class Rating |
PN10/16, Class 150 |
PN10/16, Class 150 |
PN10/16, Class 150 |
Face-to-Face (mm) |
64 |
70 |
70 |
Body Material |
Ductile Iron/ CF8/CF8M |
Ductile Iron/ WCB |
Ductile Iron/ WCB |
Disc/Stem Material |
SS 304/316 |
SS 304/316 |
SS 304/316 |
Dead-end Service |
Yes |
No |
No |
Corrosive Media Capability |
High |
Medium |
Medium |
Custom Options |
Body/Seat/Disc |
Limited |
Limited |
4 lug style butterfly valve and 6 lug butterfly valve designs typically suit regional standards and offer mounting flexibility, but only the classic 8-lug design supports reliable dead-end service.
Technical Indicator Dashboard: Data Visualization
Charts: Visual comparison of LUG TYPE BUTTERFLY VALVE (3 inch) technical data, real-world material selection (2023), and verified user feedback ratio.
Leading Factories & Supplier Comparison
When selecting a 3 butterfly valve dimensions factory or supplier, essential criteria include ISO certification, production capacity, traceability systems, and custom engineering support.
Table 3: Supplier Overview – Core Strengths
Factory/Supplier |
Certifications |
Key Product Size |
Annual Output |
After-Sales Service |
Hongda Valve LUG TYPE
|
ISO 9001:2015, CE |
2"–48" 3 butterfly valve dimensions |
60,000 pcs |
7x24h Online tracking |
Zhejiang X* Valve Co. |
API 609, ISO 9001 |
2"–36" |
32,000 pcs |
Email only |
Shanghai Y* Control |
ISO 14001, PED |
4"–24" Specialty: 4 lug style butterfly valve |
25,000 pcs |
Limited |
Benchmark based on 2023 public data. Only select suppliers can offer true project-based customization (special alloys, actuator kits, 6 lug butterfly valve configurations).
Tailored Solutions & Custom Engineering Options
Modern process systems may demand modifications beyond the base 3 butterfly valve dimensions standard. Key customization and engineering options include:
- Exotic Alloys: Nickel-aluminum bronze or duplex SS for seawater or chloride-rich environments.
- Fire-Safe Seals: API607 certified, for oil & gas pipelines.
- Smart Actuation: Electric & pneumatic actuators with Modbus/HART feedback.
- Face-to-Face Customization: Compliant with EN558, ASME B16.10 for legacy systems or compact installations.
- Valve Lock-Outs: OSHA-compliant locking handlegear for safety protocols.
Application Case: Large Metallurgical Project (2023)
Project: Cooling circuit automation in Shandong Steel, China
Scope: 42 sets of 3 butterfly valve dimensions in high-chloride water loops
Solution: Valves specified in CF8M + PTFE seats + electric actuators. Advanced CNC precision cut seat seats ensured ISO5208 Class A tightness.
Outcome: Zero leakage after 18 months; remote commissioning via plant DCS; maintenance cost savings of 23% versus previous ball valves.
FAQ: Technical FAQ for 3 Butterfly Valve Dimensions
Q1: What are the main material options for 3 butterfly valves?
A: Common materials include ductile iron (EN-GJS-450), cast stainless steel (CF8/CF8M), and carbon steel (WCB). Seat materials range from EPDM, NBR to PTFE depending on media compatibility and temperature resistance.
Q2: How are 3 butterfly valve dimensions standardized?
A: Standardization follows ISO 5752/EN558 for face-to-face, ISO 5211 for actuator mounting, and flange compatibility as per ANSI B16.5/EN1092.
Q3: What is the difference between 4 lug and 6 lug butterfly valves?
A: The number of lugs refers to flange bolt holes; 4-lug is typical for small, low-pressure lines, while 6-lug is used in specific regional or higher-load applications. 8-lug (standard for 3" valves) enables safe dead-end service.
Q4: Are these valves suitable for food/pharma lines?
A: Yes, with FDA/EC1935-compliant PTFE seats and polished stainless steel bodies, butterfly valves can meet hygiene and traceability requirements.
Q5: What's the typical delivery time for a custom 3” lug type butterfly valve?
A: Standard units: 5–10 working days; custom alloys/automation: 18–25 working days after approval drawing confirmation.
Q6: How is product quality assured?
A: 100% tested to ISO 5208 and API 598, with traceable serial numbers and factory quality certificates. Major suppliers offer full video inspection and batch documentation.
Q7: What warranty and technical support do suppliers provide?
A: Most 3 butterfly valve dimensions supplier companies offer 18–36 month warranty coverage, with 24/7 hotline and remote video technical support.
Delivery Timeline & Support Commitments
- Delivery: Stock items in 7–14 days; custom-engineered solutions 18–28 days worldwide (EXW/FOB/CIF options).
- Warranty: 24 months standard (parts & labor); extended programs for key accounts.
- Technical Assistance: 7x24h engineering hotline, field commissioning, actuator setup tutorials.
- Traceability: Every valve marked for full production, test, and QA tracking.
References & Professional Literature